As a substitute of reinventing the assembly line, Ingolstadt, Germany-primarily based startup arculus is abolishing it—and replacing it with a groundbreaking modular output principle. It’s the stop of the manufacturing unit as we know it.
Henry Ford quipped, “Any shopper can have a motor vehicle painted any color he desires, so extensive as it is black.” The Ford Model T arrived only in black because output constraints demanded it. Black paint dries additional promptly than other colours, and since the assembly line painting procedure had to be carried out in precisely seventy two seconds, employing a various color would have improved charges, staff figures, and machines prerequisites.
The age of mass customization
These days, you can get an Audi S3 in Glut Orange, a TT in Nimbus Grey, or an RS6 in Miami Blue. If that doesn’t fulfill you, you can have the Audi S6 in Imola Yellow or the A3 in Beluga Brown Metallic. And that’s before you get to the other numerous design-distinct choices, which array from various engines to variants in motor vehicle interiors.
Welcome to the age of mass customization. It gives plenty of choices to fulfill even the most demanding consumers, nevertheless breaks conventional offer chains and output lines.
Building a better long term
If the startup arculus has its way, the conventional assembly line will quickly develop into a point of the previous. Jointly with Audi, the arculus team is producing a new modular output principle that will boost efficiency by up to 30 per cent although enhancing the staff doing the job environment.
With the arculus modular principle, motor vehicle bodies are shepherded by means of independent manufacturing stations by autonomous guided motor vehicles (AGVs). These driverless robot platforms are controlled by a central method. The AGV carries the motor vehicle from one station to the next, the place unique assembly methods are carried out.
As opposed to the assembly line of the previous, procedure methods do not need to have to be carried out in a predetermined get. If one work move lasts for a longer time than another, for instance, the AGV simply stays for a longer time at that station. Long gone is the common queue of motor vehicle bodies as they move alongside a conveyor belt, providing staff an ordinary of 90 seconds to total their endeavor.
The dwelling manufacturing unit
Masterminding this overall procedure is a laptop or computer which calculates which work methods will have to be completed for each individual motor vehicle on the plant ground. The method immediately sends the AGV carrying the motor vehicle to the next out there station. If a shopper has not ordered custom made choices, for instance, the AGV skips that station completely. The concluded car is then ready for shipping and delivery even more rapidly.
Sending each individual car alongside the most efficient route by means of the manufacturing unit promptly generates a huge quantity of tangled paths. Like a activity of chess, the central laptop or computer learns and organizes the workflow to accommodate the factory’s requires at any given moment.
arculus thinks that the new output process will boost efficiency by about 30 per cent inside of the next ten a long time.
“An arculus-pushed manufacturing unit plant is a dwelling, breathing, contemplating manufacturing environment,” states arculus COO Witold Kopytynski. “Like a lung, the overall method can dynamically increase or contract in ability to accommodate switching output volumes.”
In a just-in-time manufacturing environment that generates extremely individualized variations of the very same car, the arculus method is a revolution.
For staff, the capability to work at their own station at their own rate implies significantly less worry and additional career pleasure. Kopytynski thinks that his team will assist generate even additional item individualization and personalization in the long term. “With Modular Manufacturing, Henry Ford can have any color he wants–from black to Miami Blue to Imola Yellow –and each individual shade in in between.”
The significant notion
Ingolstadt-primarily based startup arculus is replacing the century-outdated automotive assembly line with a groundbreaking new Modular Manufacturing principle. Employing self-guided robot motor vehicle carriers, the method guides motor vehicles by means of only the unique manufacturing stations that are related for a distinct get.
Why it’s significant
In the period of mass customization, major manufacturers will be able to manufacture huge volumes of personalized item variants promptly and efficiently–meeting the expanding consumer demand from customers for extremely individualized offerings.
To learn additional about how SAP is doing the job with startups, get in touch with the SAP IoT Startup Accelerator and SAP.iO.